Precision Wire EDM Services
Complex Geometries, Tight Internal Features, and Exceptional Dimensional Accuracy
At Carbide Products, Inc., our precision wire EDM services enable the production of intricate geometries and tight-tolerance components that would be difficult or impossible to achieve through conventional machining methods. Using advanced EDM technology and controlled processes, we manufacture precision components with sharp internal corners, fine details, and excellent dimensional accuracy across a wide range of conductive materials.
Wire EDM plays a critical role in tooling, carbide components, hardened materials, and precision OEM parts where surface integrity and geometric accuracy are essential. Whether supporting prototype development or production quantities, our team approaches every project with the same commitment: precision, partnership, and performance.
Engineering-Driven EDM Manufacturing Partner
What differentiates Carbide Products is our ability to operate as an engineering-focused manufacturing partner rather than simply an EDM supplier.
We collaborate directly with customer engineering and technical teams to evaluate component geometry, optimize manufacturing strategies, and manage dimensional relationships between machining operations. This proactive approach reduces development risk, improves manufacturability, and ensures consistent results throughout the product lifecycle.
Our wire EDM capabilities are fully integrated with CNC machining, grinding, brazing, and finishing processes, allowing us to control precision from raw material through final component completion under one roof.
Talk to our engineers about your precision wire EDM needs today.
Precision Wire EDM Capabilities
Our wire EDM department supports a wide range of part sizes, materials, and complexity levels for precision tooling and OEM applications.
Capabilities Include:
Intricate contour cutting and complex profiles
Sharp internal corners and fine feature creation
Tight positional and geometric tolerances
Precision slotting and narrow kerf cutting
Hard material machining without distortion
Multi-pass finishing for superior accuracy
Prototype through production quantities
Secondary operations integration
Typical Tolerance Capability:
It is common to achieve tolerances as low as +/- 0.0001” depending on geometry and material.
Minimum Feature Size / Wire Diameter:
0.002” is our minimum wire diameter.
Maximum Work Envelope:
X-Travel: 23.62″
Y-Travel: 15.75″
Z-Travel: 13.78”
Volume:
Prototype
Low volume
Production
See our other capabilities here.
Equipment
Our wire EDM operations utilize high-precision machines supported by experienced operators and controlled process parameters.
Machines Include:
Sodic
Fanuc
Agie GF
Capabilities Include:
Automatic wire threading
Multi-axis cutting capability
Advanced control systems
Fine finish multi-pass capability
Applications We Support
Our wire EDM components are used in demanding applications across multiple industries requiring high precision and complex geometries.
Common applications include:
Tooling and die components
Carbide wear components
Precision punches and inserts
Extrusion and forming tooling
Medical components
Aerospace components
Industrial machinery components
Custom OEM parts
Materials We Commonly Machine with Wire EDM
Wire EDM allows precise machining of electrically conductive materials regardless of hardness, making it ideal for advanced tooling applications.
Common materials include:
Carbide and carbide composites
Hardened tool steels
Alloy steels
Stainless steels
High-temperature alloys
Copper and conductive alloys
Specialty conductive materials upon request
Our experience with difficult materials allows us to achieve precise results without introducing mechanical stress or distortion.
Quality and Process Control
Maintaining dimensional accuracy and surface integrity during EDM operations requires precise process control and inspection.
Our quality practices include:
In-process dimensional verification
Precision inspection equipment
Controlled cutting parameters
Multi-pass finishing strategies
Final inspection prior to shipment
Material traceability when required
Read more about industry specifics here.
Frequently Asked Questions
What advantages does wire EDM provide compared to conventional machining?
Wire EDM allows the creation of complex geometries, sharp internal corners, and tight tolerances without introducing mechanical stress, making it ideal for hardened materials and precision tooling components.
What materials can be machined with wire EDM?
Any electrically conductive material can be machined with wire EDM, including carbide, hardened tool steels, stainless steels, and specialty alloys.
Can you support production quantities with EDM?
Yes. We support both prototype and production quantities with repeatable process control.
Do you provide engineering support for EDM projects?
Yes. Our team frequently collaborates with customers to optimize geometry, improve manufacturability, and determine the best manufacturing approach.
Carbide Products provides precision wire EDM services for OEM manufacturers requiring complex geometries, tight tolerances, and advanced material expertise. Our integrated manufacturing capabilities support carbide tooling, hardened components, and precision parts across multiple industries with consistent quality and dependable delivery.